♦ What is ELECTRON BEAM?

Electron beam processing or electron irradiation is a process which involves using electrons, usually of high energy, to treat an object for a variety of purposes. This may take place under elevated temperatures and nitrogen atmosphere. Possible uses for electron irradiation include sterilization and to cross-link polymers.(by wikipedia)

Electron beam processing is used in industry primarily for three product modifications:

  • Crosslinking of polymer-based products to improve mechanical, thermal, chemical and other properties,
  • Material degradation often used in the recycling of materials, and
  • Sterilization of medical and pharmaceutical goods.


 Electron Beam Facility on EBTECH

facility

 

Electron Accelerator No.1

Electron Accelerator No.2

Beam Energy / Power
0.7-1.5MeV / 40kW
Beam Energy / Power
0.8-2.5MeV / 100kW
Line Speed
0-500m/min
Line Speed
0-30m/min
Use
Cable, wire and tubes
Use
Cable, Polymer, Semiconductors,
PTC, Medical items
Remark
Only for Cable and tube
Remark
Cart type(800X800 mm)

 

Electron Accelerator No.3

Electron Accelerator No.4

Beam Energy / Power
10MeV / 10kW
Beam Energy / Power
0.8-2.5MeV / 100kW
Line Speed
0-20m/min
Line Speed
0-30m/min
Use
Semiconductors,
Medical & food items
Use
PTC, Semiconductors, Medical items
Remark
Conveyor type
Remark
Conveyor type

 

Electron Accelerator No.5

Electron Accelerator No.6 , 7

Beam Energy / Power
10MeV / 12kW
Beam Energy / Power
65-100KeV / 5kW, 100~200keV/5kW
Line Speed
0-20m/min
Line Speed
0-5mW/cm2, 0-50m/min
Use
Semiconductors,
Medical & food items
Use
Hightemperature material testing /
Sheet & Films, Curing
Remark
Under constructing
Remark

 


♦ APPLICATIONS

ebeam_example
  • Flame resistant wires / cables

  • Heat shrinkable tube / sheet

  • Tire and resin forming

  • Power electronic devices, semiconductors, polymer switches

  • Sterilization of medical and experimental apparatus

  • Wasterwater treatment

  • Preservation of food stuff

 


 

♦ CHARACTERISTICS

  • No preprocessing required

  • Process executed in seconds

  • No significant temperature rise

  • Verified process

  • High throughput

  • Non-catalytic process

  • No use of radioactive isotopes

  • Environment friendly

  • No Radioactive residues

top view


♦ Electron Beam vs. Gamma – ray

Electron Beam

Gamma-Ray

Source of Irradiation

electron energy

Co-60

Penetration

complete penetration, depends on density

complete penetration

Material Compatibility

most material are compatible

most material are compatible.

considered somewhat incompatible with PVC etc.

Processing Mode

continuous or batch

batch

Processing time

less than a minute

several hours

Other

E-Beam turned off by power off

unable to stop Gamma-ray radiation